A proposal designed with mass production in mind
We do not stop at prototyping; we consider the forming method with production processes, dies, and equipment in mind.
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Prototyping & Development
We connect our in-house technologies to support everything from process planning with production in mind through prototype-die design and fabrication, prototype processing, measurement, and evaluation.
01 · PROTOTYPING & DEVELOPMENT
Drawing on 77 years of experience and expertise developed through press-die and special-purpose machine design and fabrication, we propose optimal solutions.
Assess product feasibility
We verify whether the geometry and forming method work through prototype processing, measurement, and evaluation.
Verify feasibility through process-method prototyping
We design and build the prototype die and perform the processing, verifying the feasibility of the method with the physical product.
02 · Sheet-metal prototyping and process verification
Verify that the process works with a prototype die and product before production.
We support prototype-die design and fabrication through prototype processing for pre-production quality checks, experiments, verification, and transition to production.
An all-tool prototype die designed for production without laser processing or cutting. We process the product through to completion on an in-house press.
Prototyping to establish a process for geometries without a track record. Once the method is established, it is incorporated into the production die.
03 · CFRTP PRESS-PROCESSING TRIALS
CFRTP: From prototype dies to forming and evaluation
For CFRTP press-processing prototypes, we design and build a prototype die from the supplied data and perform prototype processing on our in-house equipment. We apply the expertise developed through die design and fabrication to realize rib forming, drawing, and other geometries.
04 · CFRTP prototyping flow
Consistent support from data receipt through processing and evaluation
STEP 1
Consultation
STEP 2
Receive data (3D CATIA / 2D)
STEP 3
Prototype-die design and fabrication
STEP 4
Prototype machining
STEP 5
Evaluation
05 · In-house forming equipment
Hydraulic forming machine for CFRTP prototyping
| Equipment | In-house-developed hydraulic forming machine with two-stage variable speed |
|---|---|
| Forming | A configuration that closes the die quickly and maintains forming pressure |
| Operation | Supports continuous-operation programs |
| Process method | Supports heat-and-cool and cold pressing |
| Forming pressure | Maximum forming pressure: 150 t |
| Maximum die size | 840 × 900 (excluding piping) |
| Prototype size | Approximately A4 size |
06 · Frequently asked questions
Frequently asked questions about prototyping and development
Q What data is needed to discuss CFRTP prototyping?
We receive 3D CATIA data or 2D drawings and confirm the geometry, forming method, and prototype conditions. Even at the concept stage, please send whatever information is available.
Q Is there a size limit for prototypes?
The maximum die size is 840 × 900, excluding piping, and the prototype guideline is approximately A4 size. It varies with geometry and forming conditions, so we decide after reviewing the data.
Consult us about prototyping and development with mass production in mind.
If you provide product data, material, prototype quantity, and the items to verify, we can consider the approach.